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Case No. 04 · Drive diagnostics

Diagnostics and repair of a Rapida 75

Troubleshooting of a CAN bus error and recommissioning of a printing press after two months of downtime.

Diagnostics and repair of a Rapida 75
Result≈ 2 h

to restart the machine

Location / working method
Stavropol, Russia
Year
2026
Focus
CAN BUS ERROR

01 / The initial task

From the task to implementation.

The Rapida 75 printing press had been stopped for more than two months due to a permanent CAN bus communication fault. When the customer contacted me, there was little hope for a quick restart: several specialists had already been on site, various assemblies had been replaced, but the fault remained.

02 / My scope of work

My scope of work

Diagnostics and repair of a Rapida 75
  1. 01

    Complete diagnostics of the control system and CAN bus network

  2. 02

    Checking the Lenze frequency drive

  3. 03

    Searching for the fault source in the main drive circuit

  4. 04

    Removal of the communication board

  5. 05

    Cleaning the board and restoring electrical contacts

  6. 06

    Machine test run

03 / Result

CAN bus fault found and the printing press restarted.

  • The cause was found without unnecessary module replacement
  • The machine was started after about 2 hours
  • The customer was able to continue production

POLJAKOV AUTOMATION / NEXT STEP

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